Ivanhoe Mines issues third quarter financial results and review of mine development and exploration activities Ivanhoe and Zijin Mining have made excellent progress developing the Kakula Copper Mine in D.R. Congo, with initial
November 8, 2019
Ivanhoe Mines issues third quarter financial results
and review of mine development and exploration activities
Ivanhoe and Zijin Mining have made excellent progress
developing the Kakula Copper Mine in D.R. Congo, with initial
production on track for Q3 2021
Capacity of Kakula’s processing plant modules increased by 26%,
from 3.0 Mtpa to 3.8 Mtpa each, significantly boosting projected
early-stage copper production
Additional mining crews to be added at Kakula to increase
pre-production ore stockpile and to position the mine
to accelerate expansion of the second phase of development
Kakula’s initial capital costs now estimated at $1.3 billion,
an increase of 18%, including expanded plant capacity, additional
mining fleets and pre-production ore stockpile
Initial mineral resource estimate and scoping study test work
underway for the latest high-grade discovery at Kamoa-Kakula ─
the Kamoa North Bonanza Zone
Drilling extends the new Kamoa Far North extension discovery on
Ivanhoe’s 100%-owned Western Foreland licences to at least 800
metres and the mineralized trend remains open
TORONTO, CANADA ‒ Ivanhoe Mines (TSX: IVN; OTCQX: IVPAF) today announced its
financial results for the quarter ended September 30, 2019. All figures are in U.S. dollars
unless otherwise stated.
Ivanhoe Mines is a Canadian mining company focused on advancing its three mine-
development projects in Southern Africa: the Platreef palladium-platinum-nickel-copper-
gold-rhodium discovery in South Africa; the Kamoa-Kakula copper discovery in the
Democratic Republic of Congo (DRC); and the extensive upgrading of the historic
Kipushi zinc-copper-lead-germanium mine, also in the DRC. The company continues to
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explore for new copper discoveries on its wholly-owned Western Foreland exploration
licences, adjacent to the Kamoa-Kakula mining licence.
HIGHLIGHTS
CITIC Metal Africa Investments Limited’s (CITIC Metal Africa) C$612 million ($459
million) second equity investment in Ivanhoe Mines at C$3.98 per share successfully
closed on August 16, 2019. The investment is an integral part of Ivanhoe and CITIC
Metal’s long-term strategic cooperation and brought CITIC Metal’s investment in
Ivanhoe Mines in less than one year to more than $1.0 billion. On the same date,
CITIC Metal’s Vice President Manfu Ma was appointed to Ivanhoe’s Board of
Directors, increasing CITIC Metal’s appointees to Ivanhoe’s 11-person Board to
three.
Also on August 16, 2019, Ivanhoe’s joint-venture partner at Kamoa-Kakula, Zijin
Mining Group Co., Ltd. (Zijin Mining), provided additional proceeds to Ivanhoe of
C$67 million ($50 million) also at C$3.98 per share through the exercise of its anti-
dilution rights. Zijin Mining’s Chairman Chen Jinghe was elected to Ivanhoe’s Board
on June 28, 2019.
CITIC Metal Africa and Zijin Mining are each subject to long-term standstill
agreements with Ivanhoe Mines that limit the maximum number of shares each may
acquire, which in the case of CITIC Metal Africa is 29.9% until January 8, 2023, and in
the case of Zijin currently is 9.9% until December 7, 2026, beyond which each can
only acquire shares on a consensual, negotiated basis with Ivanhoe Mines until the
standstills expire. Zijin Mining’s maximum allowable shareholding under its
standstill will increase to 13.88% on completion of the rebalancing transaction
announced by Ivanhoe on October 8, 2019, but the standstill expiry date will remain
at December 7, 2026.
On October 8, 2019, Ivanhoe and Zijin announced the employment of a stand-alone
executive team to take Kamoa-Kakula to commercial production. Mark Farren,
formerly Ivanhoe’s Executive Vice President, Operations, was appointed as the Chief
Executive Officer of the Kamoa-Kakula Copper Joint Venture. Joining Mr. Farren on
Kamoa-Kakula’s new executive management team will be Dr. Yong Chen of Zijin
Mining, as Chief Operating Officer.
In two concurrent moves to further enhance Ivanhoe’s development and operating
capabilities, Louis Watum, Ivanhoe’s DRC country manager, was appointed
President of the Board of Directors of Kamoa Copper SA, the DRC operating
company of the joint venture between Ivanhoe Mines, Zijin Mining, Crystal River and
the Government of the Democratic Republic of Congo that is developing the Kamoa-
Kakula Project. South African mining veteran Warwick Morley-Jepson was appointed
as Ivanhoe’s new Chief Operating Officer, assuming the duties formerly held by Mr.
Farren.
On July 29, 2019, Ivanhoe announced that drilling on its 100%-owned Western
Foreland licences, immediately north of the Kamoa-Kakula mining licence, had
discovered the extension of the Kamoa Far North high-grade shallow copper
corridor on Ivanhoe’s wholly-owned licences for at least 400 metres. Additional
drilling has extended this strongly mineralized corridor to at least 800 metres.
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Sixteen holes now have been completed this year in this new high-grade target area
and assays are pending.
On July 29, 2019, Ivanhoe announced assays from 19 new drill holes at the latest
high-grade discovery at Kamoa-Kakula ─ the Kamoa North Bonanza Zone. Multiple,
thick drill intercepts of more than 10% copper were recorded at the new discovery,
including 13.80% over 15.50 metres in the central discovery area. Work is underway
to prepare an initial mineral resource estimate for the Bonanza Zone, as well as
geotechnical, hydrogeological and metallurgical test work needed for mine planning.
The controlling east-west striking structure thought to be responsible for the
massive copper sulphide mineralization in the Kamoa North Bonanza Zone is visible
as a lineament on airborne magnetic images and can be traced over a distance of up
to 20 kilometres. It trends west onto the adjacent Western Foreland exploration
licences that are 100%-owned by Ivanhoe Mines.
Development of the Kakula Mine, the first of multiple, planned mining areas at
Kamoa-Kakula, is making excellent progress. The first underground access drives
intersected Kakula’s initial high-grade ore (+3% copper) in late August, then
intersected an even higher grade zone (approximately 6% copper) in late October as
the drives advance towards mining zones of +8% copper in the center of the Kakula
deposit. Ivanhoe and its joint-venture partner Zijin Mining are advancing rapidly on
earthworks for the processing plant and other surface infrastructure. The joint
venture has issued purchase orders for the long-lead mining and processing
equipment. Initial copper concentrate production from the Kakula Mine currently is
scheduled for the third quarter of 2021.
Following the completion of basic engineering and procurement, as part of the
forthcoming Kakula DFS, Kakula’s initial processing plant capacity has increased
from 3.0 Mtpa to 3.8 Mtpa. The expansion in initial plant capacity requires increasing
the underground mining crews in 2020 from 11 to 14 to ensure sufficient mining
operations to feed the expanded plant and create pre-production stockpiles of
approximately 1.5 million tonnes of high-grade ore and an additional 700,000 tonnes
of lower-grade material (approximately 1% to 3% copper). This should allow the plant
to ramp up quickly and maintain a steady state throughput of 3.8 Mtpa.
The project team has recently completed basic engineering design and costing for
Kakula’s initial mine and underground infrastructure, the first concentrator module
and associated surface infrastructure. The updated estimate of the project’s initial
capital costs is approximately $1.3 billion (from January 1, 2019), which assumes
commissioning of the processing plant in Q3 2021. The capital costs incurred by the
Kamoa-Kakula joint venture during the first nine months of 2019 were $182.5 million.
Other engineering and construction activities underway at Kamoa-Kakula include the
refurbishment of six turbines at the Mwadingusha hydro-electric power plant and
associated 220-kilovolt infrastructure to supply the mine with clean hydro-power,
construction of a permanent road between the mine site and the Kolwezi airport,
construction of the first phase of accommodations for 1,000 employees and
contractors, and earthworks for the processing plant and other surface
infrastructure.
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An independent preliminary economic assessment (PEA) issued in February 2019
indicates that Kamoa-Kakula has a potential production rate of at least 18 Mtpa.
Once this expanded rate is achieved, Kamoa-Kakula is projected to become the
world’s second largest copper mine, with peak annual production of more than
700,000 tonnes of copper.
At the Kipushi mine redevelopment project in the DRC, the definitive feasibility study
(DFS), which will update and refine the findings of the PFS issued in December 2017,
is being reviewed by Ivanhoe’s engineering team who continues to work toward
completion. Similar to the PFS, the DFS will focus on the initial mining of Kipushi’s
Big Zinc Zone.
At the Platreef mine development project in South Africa, the project’s first shaft
(Shaft 1) has been sunk to a depth of more than 953 metres below surface. The 950-
metre-level station development for Shaft 1 is well underway, with completion of the
shaft to a final depth of approximately 1,000 metres planned for mid-2020.
The concrete foundation for Platreef’s Shaft 2 headframe was completed in mid-July.
Shaft 2 will have an internal diameter of 10 metres and will be equipped with two
Koepe winding plants, one equipped with 40-tonne rock-hoisting skips providing the
mine with a total capacity to hoist six million tonnes of ore per year – the single
largest hoisting capacity at any mine in Africa.
Palladium prices continued to surge to new record highs in the third quarter, topping
$1,800 an ounce as stricter air-quality rules boost demand for the metal used in
vehicle pollution-control devices. The price increase has propelled Ivanhoe’s
Platreef Project ‘metals-price basket’ to a new, multi-year high.
Ivanhoe is investigating an alternative early production plan for the Platreef Project,
targeting significantly lower initial capital, to accelerate first production by using
Shaft 1 as the mine’s initial production shaft, followed by expansions to the
production rate as outlined in the DFS.
Ivanhoe Mines deeply regrets to report that a fatal accident involving a contractor's
employee occurred at the Kamoa-Kakula Project in September. The accident
involved a civil contractor at a surface cement batching plant. The Kamoa-Kakula
senior management team worked with the DRC authorities to facilitate their
investigation of the accident. The Kamoa-Kakula Project implemented additional
safety measures to prevent such an accident from recurring. This is the first fatality
at the Kamoa-Kakula Project. The project had gone more than 7.5 years without a
lost-time injury prior to the fatal injury.
At the end of Q3 2019, Kamoa-Kakula reached 120,501 work hours free of a lost-time
injury, Kipushi 1.488 million work hours free of a lost-time injury, and Platreef
214,111 work hours free of a lost-time injury.
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Principal projects and review of activities
1. Platreef Project
64%-owned by Ivanhoe Mines
South Africa
The Platreef Project is owned by Ivanplats (Pty) Ltd, which is 64%-owned by Ivanhoe Mines. A
26% interest is held by Ivanplats’ historically-disadvantaged, broad-based, black economic
empowerment (B-BBEE) partners, which include 20 local host communities with approximately
150,000 people, project employees and local entrepreneurs. In Q2 2019, Ivanplats reached
Level 2 contributor status in its verification assessment on the B-BBEE scorecard. A Japanese
consortium of ITOCHU Corporation, Japan Oil, Gas and Metals National Corporation and
Japan Gas Corporation owns a 10% interest in Ivanplats, which it acquired in two tranches for
a total investment of $290 million.
The Platreef Project hosts an underground deposit of thick, platinum-group metals, nickel,
copper and gold mineralization on the Northern Limb of the Bushveld Igneous Complex in
Limpopo Province, approximately 280 kilometres northeast of Johannesburg and eight
kilometres from the town of Mokopane.
On the Northern Limb, platinum-group metals mineralization is hosted primarily within the
Platreef, a mineralized sequence that is traced more than 30 kilometres along strike. Ivanhoe’s
Platreef Project, within the Platreef’s southern sector, is comprised of two contiguous
properties: Turfspruit and Macalacaskop. Turfspruit, the northernmost property, is contiguous
with, and along strike from, Anglo Platinum’s Mogalakwena group of mining operations and
properties.
Since 2007, Ivanhoe has focused its exploration and development activities on defining and
advancing the down-dip extension of its original discovery at Platreef, now known as the
Flatreef Deposit, which is amenable to highly mechanized, underground mining methods. The
Flatreef area lies entirely on the Turfspruit and Macalacaskop properties, which form part of
the company’s mining right.
Health and safety at Platreef
As at the end of Q3 2019, the Platreef Project reached a total of 214,111 lost-time, injury-free
hours worked in accordance with South Africa’s Mine Health and Safety Act, and Occupational
Health and Safety Act. Unfortunately a lost-time injury (LTI) occurred in July 2019 after the
project had reached 14 months without a LTI. The Platreef Project continues to strive toward
its workplace objective of an environment that causes zero harm to employees, contractors,
sub-contractors and consultants.
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Platreef Project showing the Shaft 1 headframe and the stockpile of development
rock from ongoing shaft-sinking work in Shaft 1.
Platreef alternative production plan
Palladium prices continue to surge to new record highs, topping $1,800 an ounce as stricter
air-quality rules boost demand for the metal used in vehicle pollution-control devices. The price
increase has propelled Ivanhoe’s Platreef Project ‘metals-price basket’ to a new, multi-year
high.
Ivanhoe Mines is investigating an alternative production plan for the Platreef Project, targeting
significantly lower initial capital, to accelerate first production by using Shaft 1 as the mine’s
initial production shaft. This plan will focus on initially targeting the development of mining
zones accessible from Shaft 1 and maximizing the hoisting capacity of this shaft, followed by
expansions to the production rate as outlined in the DFS.
Shaft 1 now extends to a depth of more than 953 metres below surface
Shaft 1 reached the top of the high-grade Flatreef Deposit (T1 mineralized zone) at a depth of
780.2 metres below surface in Q3 2018 and has since been extended to a depth of more than
950 metres below surface. The thickness of the mineralized orebody (T1 and T2 mineralized
zones) at Shaft 1 is 29 metres, with grades of platinum-group metals ranging up to 11 grams
per tonne (g/t) 3PE (platinum, palladium and rhodium) plus gold, as well as significant
quantities of nickel and copper. The 29-metre intersection yielded approximately 3,000 tonnes
of ore, estimated to contain more than 400 ounces of platinum-group metals. The ore is
stockpiled on surface for further metallurgical sampling.
The 750-metre-level and 850-metre-level stations have both been completed with the 950-
metre-level station currently in development. Development is being carried out on the north
drift of the 950-metre-level to accommodate a temporary refuge bay and rock handling
arrangements facilitating early development from Shaft 1.
The final shaft bottom depth has been revised to 1,000 metres below surface in order to cater
for a long-term life of mine spillage arrangement. This projected final depth is expected to be
reached in mid-2020. The three development stations will provide initial, underground access
to the high-grade orebody, enabling mine development to proceed concurrently with the
construction of Shaft 2.
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Tumelo Maselela, Mining Engineer, marking off shotholes in preparation for the
next drilling cycle.
Rock-drill operators preparing to drill shotholes for the next development blast
at the 950-metre-level station.
Shaft 2 box cut and concrete foundation completed in July
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Shaft 2, to be located approximately 100 metres northeast of Shaft 1, will have an internal
diameter of 10 metres. It will be lined with concrete and sunk to a planned, final depth of more
than 1,104 metres below surface. It will be equipped with two Koepe winding plants, one
equipped with 40-tonne rock-hoisting skips capable of hoisting a total of six million tonnes of
ore a year – the single largest hoisting capacity at any mine in Africa.
The headgear for the permanent hoisting facility was designed by South Africa-based Murray
& Roberts Cementation. The box-cut excavation to a depth of approximately 29 metres below
surface, including the concrete foundation, has been successfully completed and will form the
foundation of the 103-metre-tall concrete headgear that will house the shaft’s permanent
hoisting facilities and support the shaft collar. Work on Shaft 2 has been temporarily deferred
while the company completes its review of the alternative production plan using Shaft 1 as the
mine’s initial production shaft.
Underground mining to incorporate highly productive, mechanized methods
The mining zones in the current Platreef mine plan occur at depths ranging from approximately
700 metres to 1,200 metres below surface.
Planned mining methods will use highly productive, mechanized methods, including long-hole
stoping and drift-and-fill mining. Each method will utilize cemented backfill for maximum ore
extraction. As per the DFS, the ore will be hauled from the stopes to a series of internal ore
passes and transferred to the bottom of Shaft 2 via inter-level ore passes, where it will be
crushed and then hoisted to surface.