Ivanhoe Mines and Gécamines sign new agreement to return the ultra-high-grade Kipushi Mine in the DRC to production
February 14, 2022
Ivanhoe Mines and Gécamines sign new agreement to return
the ultra-high-grade Kipushi Mine in the DRC to production
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Kipushi 2022 feasibility study highlights outstanding economic
results from planned rebirth of the historic Kipushi Mine, with
two-year development timeline
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Kipushi will be the world's highest-grade major zinc mine, with
average grade of 36.4% zinc over the first five years
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Life-of-mine average annual zinc production of 240,000 tonnes
with C1 cash costs of US$0.65/lb of payable zinc
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After-tax NPV8% of US$941 million and IRR of 41%,
based on long-term zinc price of US$1.20/lb, with pre-
production capital cost of US$382 million
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After-tax NPV8% of US$2.3 billion and IRR of 73%
at current spot zinc price of approximately US$1.67/lb
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Kipushi to be fully powered by clean hydroelectricity, aligning
with Ivanhoe’s vision to produce “green metals”
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Feasibility study based only on zinc-rich resources, including
the renowned Big Zinc Zone; significant potential upside from
copper-and silver-rich orebodies with future exploration
KIPUSHI, DEMOCRATIC REPUBLIC OF CONGO – Ivanhoe Mines (TSX: IVN;
OTCQX: IVPAF) Executive Co-Chair Robert Friedland and President Marna Cloete,
together with Alphonse Kaputo Kalubi (Chairman) and Bester-Hilaire Ntambwe
Ngoy Kabongo (CEO) of Gécamines, DRC’s state-owned mining company, are
pleased to announce that Kipushi Holding, an Ivanhoe Mines wholly-owned
subsidiary, and Gécamines have signed a new agreement to return the ultra-high-
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grade Kipushi Mine back to commercial production. Kipushi will be the world's
highest-grade major zinc mine, with average grade of 36.4% zinc over the first five
years of production.
Watch a new video showcasing Kipushi’s planned transformation into
the world's highest-grade major zinc mine:
https://vimeo.com/676846621/282541f745
The new agreement sets out the commercial terms that will form the basis of a
new Kipushi joint-venture agreement establishing a robust framework for the
mutually beneficial operation of the Kipushi Mine for years to come, and is
subject to execution of definitive documentation.
Alphonse Kaputo Kalubi commented: “We recently have witnessed Ivanhoe's
outstanding achievements in transforming the Kamoa-Kakula joint venture into a
state-of-the-art copper producer applying the highest standards, now a
benchmark on the Congolese Copperbelt. Ivanhoe and Gécamines also have now
redefined the Kipushi Project in an equitable manner, aligned with the
expectations of the Mining Code and those of Gécamines’ sole shareholder, the
Congolese State.
“We are convinced that Kipushi's new partnership around the Big Zinc will be a
benchmark for a successful combination of expertise, resources, a unique asset
and a shared desire to create value for stakeholders, the State, shareholders and
neighbouring communities. Kipushi, like Kamoa-Kakula, brings new standards,
employment opportunities, better health and education infrastructure, and the
conditions for the emergence of a dynamic socio-economic fabric around
Kipushi. Gécamines, which has operated this mine for a long time, aims, by
consolidating its partnership with Ivanhoe, to optimize its contribution to the
DRC’s mining sector.”
Bester-Hilaire Ntambwe Ngoy Kabongo added: “We are excited to move our
longstanding partnership with Ivanhoe Mines into a new phase that will deliver
significant long-term benefits to all parties. Ivanhoe Mines has been a key partner
in the Kipushi Project for over a decade and we appreciate their continued
commitment to the project. We are confident in Ivanhoe Mines’ technical and
financial capabilities to operate the Big Zinc and trust that we can jointly develop
the project in a sustainable, responsible and value adding manner for its
stakeholders, such as neighbouring communities. Gécamines sees in it the
opportunity for an improved exploitation of the Big Zinc, the development of an
integrated economic fabric and the imbedding of skills in the Haut-Katanga
province.”
“The new agreement with Gécamines is a testament to the great perseverance,
ingenuity and patience of Ivanhoe’s team, working alongside our partners in the
Democratic Republic of Congo,” Mr. Friedland said. “On behalf of Ivanhoe Mines’
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Board, I would like to thank our team, led by our President Marna Cloete, who
have helped us arrive at this historic day.
“The outstanding performance by the Kamoa Copper team in delivering the first
phases of the Kamoa-Kakula Mine, ahead of schedule and on budget,
undoubtedly helped expedite the new agreement, as it showcases our strong
development capabilities and industry-leading community initiatives to our
partner Gécamines and the Congolese government.
“The new agreement now allows us to responsibly, efficiently and expeditiously
develop Kipushi into an ultra-high-grade zinc producer, with outstanding
potential to find more zinc, copper, germanium and silver resources – paving the
way to fulfilling its promise of significant, long-lasting, economic and social
benefits for the Congolese people.
“The past few years have been a significant challenge for us all, including the
loyal men and women preparing Kipushi’s underground workings for a
resumption of production. Together, we have faced the global impact of the
COVID-19 pandemic and we have emerged stronger than ever. Now we have a
clear line of sight on having our three tier-one, cornerstone mining assets enter
commercial production.”
(L-R) Olivier Binyingo (Ivanhoe Mines Vice President Public Affairs DRC),
Marna Cloete (Ivanhoe Mines President), Alphonse Kaputo Kalubi
(Chairman of Gécamines), and Louis Watum (General Manager, Kipushi
Corporation) discussing the Kipushi partnership during a recent visit to the
Kamoa-Kakula mining complex.
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Gécamines’ Chairman Alphonse Kaputo Kalubi (left) “operating” a piece of
heavy equipment at Kamoa-Kakula’s state-of-the-art training centre.
The re-birth of a mining legend; Kipushi is a significant past producer
of copper, zinc, germanium and precious metals
The Kipushi copper-zinc-germanium-silver mine in the DRC Copperbelt is
adjacent to the town of Kipushi and approximately 30 kilometres southwest of
Lubumbashi. It is located less than one kilometre from the Zambian border.
Kipushi has a long and storied history as a major producer of copper and zinc.
Built and then operated by Union Minière for 42 years, Kipushi began mining a
reported 18% copper deposit from a surface open pit in 1924. It was the world’s
richest copper mine at the time. The Kipushi Mine then transitioned to become
Africa’s richest underground copper, zinc and germanium mine. State-owned
Gécamines gained control of Kipushi in 1967 and operated the mine until 1993,
when it was placed on care and maintenance due to a combination of economic
and political factors.
Over a span of 69 years, Kipushi produced a total of 6.6 million tonnes of zinc and
4.0 million tonnes of copper from 60 million tonnes of ore grading 11% zinc and
approximately 7% copper. It also produced 278 tonnes of germanium and 12,673
tonnes of lead between 1956 and 1978. There is no formal record of the
production of precious metals as the concentrate was shipped to Belgium and
the recovery of precious metals remained undisclosed during the colonial era;
however, drilling by Ivanhoe Mines has encountered significant silver values
within Kipushi’s current zinc- and copper-rich deposits.
Germanium is a strategic metal used today in electronic devices, flat-panel
display screens, light-emitting diodes, night vision devices, optical fiber, optical
lens systems, and solar power arrays.
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Most of Kipushi’s historical production was from the Fault Zone, a steeply-
dipping ore body rich in copper and zinc that initially was mined as an open pit.
The Fault Zone extends to a depth of at least 1,800 metres below surface, along
the intersection of a fault in carbonaceous dolomites (see Figure 3).
Before Kipushi was idled, Gécamines discovered the Big Zinc deposit at a depth
of approximately 1,250 metres below surface and adjacent to the producing Fault
Zone (see Figure 3). The Big Zinc Deposit has not been mined and is the initial
target for production as outlined in the new feasibility study.
Since acquiring its interest in the Kipushi Mine in 2011, Ivanhoe’s drilling
campaigns have upgraded and expanded the mine’s zinc-rich Measured and
Indicated Mineral Resources to an estimated 11.78 million tonnes grading 35.34%
zinc, 0.80% copper, 23 grams/tonne (g/t) silver and 64 g/t germanium, at a 7% zinc
cut-off, containing 9.2 billion pounds of zinc, 8.7 million ounces of silver and 24.4
million ounces of germanium (see Table 1).
In addition, Ivanhoe’s drilling expanded Kipushi’s copper-rich Measured and
Indicated Mineral Resources to an additional 2.29 million tonnes at grades of
4.03% copper, 2.85% zinc, 21 g/t silver and 19 g/t germanium, at a 1.5% copper
cut-off – containing 144 million pounds of copper (see Table 1).
In 1924, Kipushi began mining 18% copper from a surface open pit, before
transitioning to Africa’s richest underground copper and zinc mine. This
picture shows the Kipushi open pit in November 1928.
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Picture of the headframes for Kipushi shafts 1, 2 and 3, and the Kipushi
concentrator in February 1966.
Kipushi’s geology team in 2016 showing a drill intersection in the Big Zinc
Deposit of 44.8% zinc over 340 metres, still one of the world’s highest-
grade drill holes.
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Core from hole KPU008 drilled in 2014 in Kipushi’s Série Récurrente Zone –
11.2 metres of 17% copper and 89.6 g/t silver, highlighting the potential to
discover additional zones of copper- and silver-rich mineralization.
Kipushi feasibility study issued, heralding the planned re-start of the
historic mine, with a two-year development timeline and exceptional
economic results
Ivanhoe Mines today announced the positive findings of an independent,
feasibility study for the planned resumption of commercial production at Kipushi.
The Kipushi 2022 Feasibility Study (2022 FS) builds on the results of the pre-
feasibility study (PFS) published by Ivanhoe Mines in January 2018. The
redevelopment of Kipushi is based on a two-year construction timeline, which
utilizes the significant existing surface and underground infrastructure to allow
for substantially lower capital costs than comparable development projects. The
estimated pre-production capital cost, including contingency, is US$382 million.
The 2022 FS focuses on the mining of Kipushi’s zinc-rich Big Zinc and Southern
Zinc zones, with an estimated 11.8 million tonnes of Measured and Indicated
Mineral Resources grading 35.3% zinc. Kipushi’s exceptional zinc grade is more
than twice that of the world’s next-highest-grade zinc project, according to Wood
Mackenzie, a leading, international industry research and consulting group (see
Figure 2).
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The 2022 FS does not include any of the copper-rich mineral resources delineated
to date and assumes that revenue is attributable to zinc only, with no by-product
credits.
The 2022 FS envisages the recommencement of underground mining operations,
and the construction of a new concentrator facility on surface with annual
processing capacity of 800,000 tonnes of ore, producing on average 240,000
tonnes of zinc contained in concentrate.
Concurrent with the release of the 2022 FS, Ivanhoe is finalizing Kipushi’s
development and financing plan, together with its partner Gécamines. The
Kipushi Mine is operated by Kipushi Corporation (KICO), a joint venture between
Ivanhoe Mines wholly owned subsidiary, Kipushi Holding, and Gécamines, the
DRC’s state-owned mining company.
The 2022 FS was independently prepared on a 100%-project basis by OreWin Pty.
Ltd., MSA Group (Pty.) Ltd., SRK Consulting (Pty) Ltd. and METC Engineering. A
National Instrument 43-101 technical report will be filed on SEDAR at
www.sedar.com and on the Ivanhoe Mines website at www.ivanhoemines.com
within 45 days of the issuance of this news release.
Figure 1: World’s 10 major zinc mines, showing estimated annual zinc
production and zinc head grades (ranked by production, 2020).
Source: Wood Mackenzie; January 2022. Note: Wood Mackenzie compared the Kipushi Project’s life -of-
mine average annual zinc production and zinc head grade of 240,000 tonnes and 3 1.9%, respectively,
against production and zinc head grades estimated in 2020.
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Milled Zinc Grade (%)
Contained Zinc Production (kt)
Contained zinc production (kt)
Ore milled head grade Zn (%)