Falco Announces Positive Feasibility Study Results ON Horne 5 GOLD Project
*The Feasibility Study was prepared in Canadian Dollars (C$). The values have been converted to U.S. Dollars ($) at an exchange
rate of C$1.00 = US$0.78 for this press release.
For Immediate Release TSX.V - FPC
FALCO ANNOUNCES POSITIVE FEASIBILITY STUDY RESULTS
ON HORNE 5 GOLD PROJECT
Top Quartile Project at All-In Sustaining Costs of US$399/oz Au, net of By-Product Credits
All-In Cost (CAPEX plus OPEX) at US$643/oz Au
Annual Payable Gold Production of 219,000 Ounces for 15 Years
After-Tax IRR of 15.3%
(Montreal, Québec, October 16 , 2017) – Falco Resources (FPC: TSX-V) (“Falco” or the “Company”) is
pleased to announce the results of a feasibility study (the “Feasibility Study” ) prepared in accordance
with National Instrument 43 -101 (“NI 43 -101”) for the Company’s Horne 5 Gold Project (“Horne 5
Project” or the “Pr oject”) located in Rouyn -Noranda, Québec, Canada. Unless otherwise stated, all
dollar amounts are quoted in U.S. dollars ("$")*.
The Feasibility Study indicates that the Horne 5 Project represents a robust, high margin, fifteen year
underground mining proj ect with attractive economics in the current gold price environment. The
Feasibility Study was prepared by BBA Inc., under the direction of Mr. Luc Lessard, P. Eng., President and
Chief Executive Officer of the Company, and its Vice -Presidents Messrs. Francois Vezina, P. Eng.,
Christian Laroche, P. Eng., and Mrs. Hélène Cartier, P. Eng. LLB, the Osisko Gold Royalties technical team,
and included contributions from the geological and engineering teams at BBA Inc., InnovExplo Inc.,
Golder Associates Ltd., WSP Canada Inc., SNC-Lavalin Stavibel Inc., and Ingénierie RIVVAL Inc. At a gold
price of $1,300/oz and using an exchange rate of C$1.00 = US$0.78, the Feasibility Study shows that the
Horne 5 Project would generate an after -tax net present value (“NPV”), at a 5% discount rate, of $ 602
million and an internal rate of return (“IRR”) of 15.3% after -tax. In this scenario, the mine could become
the next significant gold producer in Québec, with a production profile averaging 219,000 payable
ounces annually over th e life of mine, with an all -in sustaining cash cost of $ 399 per ounce net of by -
product credits and all -in cost, CAPEX plus OPEX, estimated at $64 3 per ounce. The Environmental
Impact Assessment (“EIA”) study, which has been initiated by WSP Canada Inc., i s expected to be
completed in the fourth quarter of 2017.
Mr. Luc Lessard, Falco’s President and Chief Executive Officer commented: “We are very pleased with
the results of the Feasibility Study on the Horne 5 Project, which demonstrates the robust economics of
bringing this world -class deposit back into production. The Feasibility Study firmly establishes the
Horne 5 Project as one of the best undeveloped gold projects by value and margin in today’s gold -price
environment. The Feasibility Study envi sions a state -of-the-art operation with a high level of
automation. The Horne 5 Project benefits from being situated in one of the world’s best mining
jurisdictions, where a high level of underground mining expertise is readily available. We believe our
advantageous location and the availability of existing infrastructure have the potential to positively
impact the long term viability of the Horne 5 Project.”
The realized Project would have a significant impact on the Abitibi -Témiscamingue region, with the
potential of generating over $6.6 billion of gross revenue and contributing approximately 500
permanent, well remunerated jobs.
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FEASIBILITY STUDY HIGHLIGHTS
BASE CASE IS STATED USING GOLD PRICE OF $1,300 PER OUNCE, SILVER PRICE OF $19.50 PER OUNCE, COPPER PRICE OF $3.00 PER POUND,
ZINC PRICE OF $1.10 PER POUND AND AN EXCHANGE RATE OF C$1.00 equal to US$0.78
NPV of $1,012 million at a 5% discount rate and an IRR of 18.9% before taxes and mining duties;
NPV of $602 million at a 5% discount rate and an IRR of 15.3% after taxes and mining duties;
Mine life of 15 years, with peak -year payable production of 268,000 ounces, average life -of-
mine (“LOM”) annual payable production of 219,000 ounces of gold and 235,000 ounce s at
steady-state;
Net payable gold recovery of 88.1%;
3,741,000 ounces of contained gold;
3,294,000 ounces of payable gold LOM;
1,007 million pounds of payable zinc LOM;
229 million pounds of payable copper LOM;
26.3 million ounces of payable silver LOM;
80,897,000 tonnes total ore material mined;
2.37 g/t AuEq average diluted gold equivalent grade;
1.44 g/t Au average diluted gold grade;
All-in Sustaining Costs* of $399/oz net of by-product credits, including royalties, over LOM;
All-in cost, CAPEX plus OPEX, is estimated at $643 per payable ounce;
C$41.00 per tonne milled total unit operating cost;
Pre-Production Construction costs of $801. 7 million, including a $58.5 million contingency and
excluding $26.7 million of capital outlays to August 31st, 2017;
Payback period of 5.2 years pre-tax and 5.6 years post-tax;
Gross revenue of $6.6 billion and operating cash flow of $2.7 billion LOM;
Process plant commissioning in first half of 2021;
Full mine production in first half of 2022.
*All-in Sustaining Costs are presented as defined by the World Gold Council less Corporate G&A
SUMMARY ECONOMICS AT $1,300 GOLD PER OZ
Total LOM NSR Revenue ($M) $6,617.4
Total LOM Operating Cash Flow ($M) $2,691.7
Total LOM Pre-Tax Cash Flow ($M) $2,162.4
Average Annual Pre-Tax Cash Flow ($M) $205.4
LOM Income Taxes ($M) $784.7
Total LOM After-Tax Free Cash Flow ($M) $1,377.7
Average Annual After-Tax Free Cash Flow ($M) $146.1
Discount Rate 5%
Pre-Tax NPV 5% ($M) $1,012
After-Tax NPV 5% ($M) $602
Pre-Tax IRR 18.9%
After-Tax IRR 15.3%
Pre-Tax Payback (Years) 5.2
After-Tax Payback (Years) 5.6
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ALL-IN CASH COSTS, INCLUDING SUSTAINING CAPEX
Mining Cost ($M) $795.3
Processing Cost ($M) $1,290.3
Tailings & Water Management ($M) $320.8
General & Administrative Cost ($M) $180.5
Refining & Smelting ($M) $493.5
Royalties ($M) $122.5
By-Product Credit ($M) ($2,337.9)
Cash Cost ($/oz) $260
Sustaining ($M) $417.6
Closure ($M) (net of salvage value) $32.9
TOTAL ($M) $1,315.4
All-in Cash + Sustaining Cost ($/oz) $399
SENSITIVITIES
BASE CASE IN BOLD
Gold Price US$/oz $1,100 $1,200 $1,250 $1,300 $1,400 $1,500 $1,600
Pre-Tax NPV 5% $M $631 $822 $917 $1,012 $1,202 $1,392 $1,582
After-Tax NPV 5% $M $365 $485 $544 $602 $718 $831 $944
Pre-Tax IRR 14.2% 16.6% 17.7% 18.9% 21.0% 23.1% 25.1%
After-Tax IRR 11.6% 13.5% 14.4% 15.3% 17.1% 18.7% 20.3%
Pre-Tax Payback Years 6.4 5.7 5.5 5.2 4.8 4.3 4.0
After-Tax Payback Years 6.8 6.1 5.8 5.6 5.2 4.8 4.5
FX: C$1.00: US$ $0.87 $0.84 $0.81 $0.78 $0.75 $0.72 $0.69
Pre-Tax NPV 5% $M $644 $758 $880 $1,012 $1,154 $1,308 $1,475
After-Tax NPV 5% $M $373 $446 $522 $602 $689 $781 $881
Pre-Tax IRR 14.4% 15.8% 17.3% 18.9% 20.5% 22.2% 24.0%
After-Tax IRR 11.7% 12.9% 14.1% 15.3% 16.7% 18.0% 19.4%
Pre-Tax Payback Years 6.4 6.0 5.6 5.2 4.9 4.5 4.2
After-Tax Payback Years 6.7 6.3 5.9 5.6 5.3 4.9 4.6
OPPORTUNITIES TO ENHANCE VALUE
Although Falco considers the Feasibility Study results using the base case to be excellent, future trade -
off studies are anticipated to evaluate alternate development scenarios that would be used to reduce
the initial capital requirements and increase revenue in the early stage of the LOM. Items to be reviewed
include: (1) the significant exploration potential for discoveries at depth and around the Horne 5 Project,
and the possibility to increase resources and extend mine li fe as further definition drilling may convert
some of the existing Inferred mineral resources to the Indicated or Measured mineral resource
categories; (2) determining whether larger underground stopes can be implemented through continued
geotechnical investigations, simulations and detailed mining studies; (3) determining whether the leach
and carbon in pulp (“CIP”) circuits in the process plant should be replaced by carbon in leach (“CIL”)
circuits, for which a trade -off study is recommended to select the circuit that has the best overall
economics; and (4) determining whether the application of pre -assembled steel structures, pre -cast
foundations and pre -fabricated buildings can reduce capital costs and shorten the on -site construction
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period.
FEASIBILITY STUDY DETAILS
CONTRIBUTORS
The independent Feasibility Study was prepared through the collaboration of a number of industry -
recognized consulting firms, including BBA Inc. ("BBA", Montreal, QC), Golder Associates Ltd. ("Golder",
Montreal, QC), InnovExp lo Inc. ("InnovExplo", Val d’Or, QC), WSP Canada Inc. ("WSP", Rouyn -Noranda,
QC), SNC-Lavalin Stavibel Inc. (“SNC-Lavalin”, Rouyn-Noranda, QC) and Ingénierie RIVVAL Inc. (“RIVVAL”,
Deux-Montagnes, QC). These firms provided mineral resource estimates, desig n parameters and cost
estimates for mine operations, processing facilities, major equipment selection, waste and tailings
storage, reclamation, permitting, operating and capital expenditures. A summary of contributors to the
Feasibility Study is included in the table below:
Consulting Firm or Entity Area of Responsibility
BBA
Metallurgical testwork analysis, processing plant design;
Process plant capital costs and operating costs;
Electrical and IT infrastructure design and costs (supply and on-site);
Market studies and contracts;
General and administration operating costs;
Financial Analysis and overall NI 43-101 integration.
InnovExplo
Current and historical geology, exploration, drilling, sample preparation and QA/QC, and data
verification;
Geological modelling and mineral resource estimate;
Mineral reserves estimate;
Underground mine design, underground infrastructure and material handling, ventilation,
production scheduling, underground capital costs and operating costs, void evaluation;
Historical data review.
Golder
Waste rock, tailings, mineralization and water geochemical characterization;
Water treatment plant design, capital and operating costs;
Underground high density sludge, slurry and paste backfill and slurry tailings distribution
systems design and costs;
Surface tailings and waste rock management facility and water management designs and
costs, including closure costs;
Surface tailings, reclaim and fresh water transport system design and costs;
Mine site water management infrastructure design and costs;
Rock mass characterization and rock mechanics input to underground mine design and
ground control;
Hydrogeology input to underground mine design;
Geotechnical input for the surface infrastructure design.
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Consulting Firm or Entity Area of Responsibility
WSP
Environmental studies, permitting, mine closure requirements and Horne 5 Mining Complex
closure costs;
Regulatory context, social considerations, and anticipated environmental issues;
Headframe and hoist room design and costs;
Shaft design and associated underground work and costs;
Ore handling system from underground mine (phase 1) to surface stockpile, design and costs;
Paste backfill plant design, capital and operating costs.
SNC-Lavalin
Existing infrastructure, municipal infrastructure and relocation, design and costs;
Site access road, security gate and light vehicle road design and costs;
First-aid and emergency services, costs;
Site utilities design and costs.
RIVVAL Railway engineering design and costing.
MINERAL RESOURCE ESTIMATE
The mineral resources presented in the Feasibility Study are based upon an updated mineral resource
estimate (the “current MRE”) effective as of July 25, 2017, prepared by Carl Pelletier, P.Geo, using
available information. The main objective was to update the previous NI 43 -101 mineral resource
estimate for the Horne 5 deposit, which was prepared by InnovExplo and published in a report titled
“Technical Report and Updated Mineral Resource Estimate for the Horne No. 5 Deposit”, dated
November 7, 2016 (Pelletier et al., 2016) (the “November 2016 MRE”).
The current MRE is mainly based on changes made to the NSR parameters, supported by new
assumptions concerning metal prices and net recoveries. Three additional DDH and 41 updated
downhole surveys from the 201 5–2016 confirmation drilling program were also used in the current
MRE. No changes to the interpretation were deemed necessary. The mineral resource model for the
current MRE is based largely upon the model generated for the November 2016 MRE (Pelletier et al.,
2016).
The current MRE is compliant with CIM standards and guidelines for reporting mineral resources and
reserves. The selected NSR cut -off of 55$/t allowed the mineral potential of the deposit to be outlined
for an underground mining option. While the results are presented undiluted and in situ, the reported
mineral resources are considered by the QP, as defined below, to have reasonable prospects for
economic extraction.
The results of the current MRE at the base case cut -off of $55 NSR are prese nted in the table below.
InnovExplo estimates that the Horne 5 deposit contains, based on an NSR cut -off of 55$/t, Measured
Mineral Resources of 9,259,600 tonnes at 2.59 g/t AuEq (gold equivalent) for a total of 769,885 oz AuEq,
Indicated Mineral Resources of 81,855,200 tonnes at 2.56 g/t AuEq for a total of 6,731,443 oz AuEq, and
Inferred Mineral Resources of 21,500,400 tonnes at 2.51 g/t AuEq, for a total of 1,735,711 oz AuEq.
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Mineral Resources Table(1)
Resource
Category
Tonnes
(Mt)
AuEq
(g/t)
Au
(g/t)
Ag
(g/t) Cu (%) Zn
(%)
Contained
AuEq (Moz)
Contained
Au (Moz)
Contained
Ag (Moz)
Contained
Cu (Mlbs)
Contained
Zn (Mlbs)
Measured 9.3 2.59 1.58 16.2 0.19 0.83 0.770 0.470 4.824 38.0 168.5
Indicated 81.9 2.56 1.55 14.74 0.18 0.89 6.731 4.070 38.796 325.4 1,599.3
Inferred 21.5 2.51 1.44 23.04 0.20 0.71 1.736 1.000 15.925 96.3 337.2
(1)Please refer to the Mineral Resources Notes below.
MINERAL RESERVE ESTIMATE
The Mineral Reserves estimate for the Horne 5 Project was prepared by Mr. Patrick Frenette, P. Eng., an
employee of InnovExplo Inc. (effective as of August 26 th, 2017). The Mineral Reserves estimate stated
herein is consistent with the CIM Standards on Min eral Resources and Mineral Reserves and is suitable
for public reporting. As such, the Mineral Reserves are based on Measured and Indicated Mineral
Resources, and do not include any Inferred Mineral Resources. Measured and Indicated mineral
resources are inclusive of Proven and Probable reserves.
The Feasibility Study LOM and Mineral Reserves estimate were developed from the November 2016
MRE and do not consider the current MRE. Updated metal prices, exchange rates and recovery
equations from the current MRE were used to calculate cash flows used to support the Mineral Reserve
estimate. As of the date of this report, the QP, as defined below, has not identified any risks, legal,
political or environmental, that would materially affect potential development of the Mineral Reserves
other than the third party approval previously mentioned.
Statement of mineral reserves (as of August 26, 2017)
1) The QP, as defined below, for the Mineral Reserve estimate is Mr. Patrick Frenette (InnovExplo).
2) Estimated at $2.15/lb Cu, $1.00/lb Zn, $1,300/oz Au and $18.50/oz Ag, using an exchange rate of C$1.00:US$0.77, cut -off NSR
value of C$55.00/t. Metallurgical recoveries and other parameters for the November 2016 MRE are shown in Chapter 6 of the
Feasibility Study.
3) Mineral Reserve tonnage and mined metal have been round ed to reflect the accuracy of the estimate and numbers may not
add due to rounding.
4) Mineral Reserves presented include both internal and external dilution along with mining recovery. The external dilution is
estimated to be 2.3%. The mining recovery factor was set at 95% to account for mineralized material left in the margins of the
deposit in each block.
Category Tonnes (Mt) NSR ($) Au (g/t) Ag (g/t) Cu (%) Zn (%)
Proven 8.4 91.72 1.41 15.75 0.17 0.75
Probable 72.5 92.56 1.44 13.98 0.17 0.78
P&P 80.9 92.41 1.44 14.14 0.17 0.77
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CAPITAL AND OPERATING COSTS SUMMARY
Capital Costs ($M) Pre-Production Sustaining Total(1)
Mining (includes development
contingency)
$200.4 $253.6 $454.0
Mineral Processing Plant $296.0 $10.2 $306.1
Electrical and Communication $14.2 $1.8 $16.0
Project Infrastructure $76.9 $3.7 $80.6
Tailings and Water Management $53.0 $148.4 $201.4
Indirects $65.9 -- $65.9
Owner's Costs $36.8 -- $36.8
Site restoration (net of salvage value) -- $32.9 $32.9
Subtotal $743.2 $450.5 $1,193.7
Contingency $58.5 -- $58.5
Total Capital Costs (2) $801.7 $450.5 $1,252.2
Capital Cost per Payable Oz Au ($/oz) $243
CAPEX per Oz ($/oz)
$243
OPEX per Oz ($/oz) $399
All-In Cost per Oz ($/oz) $643
(1) Totals may differ due to rounding.
(2) Excludes $26.7 million in outlays to August 31st, 2017 (sunk costs).
Operating Costs C$/t Milled
- Mining C$12.60
- Processing C$20.45
- Tailings & Water Management C$5.08
- General & Administration C$2.86
Total Operating Costs C$41.00
MINING
The underground deposit is located at a depth of approximately 600 metres to 2,300 metres below
surface. The existing Quemont #2 shaft, which extends to a depth of approximately 1,200 metres, would
need to be rehabilitated. The shaft would provide for the hoisting of mineralized material and waste,
services personnel and materials, and the supply of ventilation to the underground workings in
development stage. As previously stated, the access to and use of the Quémont #2 shaft by Falco is
contingent upon entering into a license agreement with the owner of such infrastructure.
The mine has been designed to have low operating costs through the use of large, modern equipment,
gravity transport of mineralized material through raises, shaft hoisting, minimal min eralized material
and waste re -handling, and high productivity bulk mining methods. The mine is designed to employ
state-of-the-art technology. Highly automated and using remote control equipment, the mine would be
able to operate 21-tonne loaders to transport muck to the ore pass systems. The underground crushing
facility would be fed by two ore pass systems. The crushed mineralized material would then be
transported via two 250-metre conveyors and transferred to a 600 -metre conveyor leading to the shaft
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loading point, where it would be hoisted to the surface using 43.5-tonne skips on a continuous basis. For
servicing the mine, the shaft would have a double -deck service cage of 2.4 metres by 4.0 metres and a
double-deck auxiliary cage. Paste backfill would be used to fill the extracted stopes and strengthen
stability of the adjacent stopes and avoid or minimize dilution.
The Company expects to use transverse long hole as the primary mining method and will favor the
minimization of dilution over mineral reso urce recovery. The Company believes that the mineral
resource dilution will be below 3%.
PROCESSING
A Semi-Autogenous-Ball milling (“SAB”) facility on surface will be used to process an average of 15,790
tonnes per day of mineralized material at steady -state. The facility would also include a flotation and
thickening section, divided in three circuits and dedicated to recovering copper, zinc and pyrite
concentrates. The copper and zinc circuits would have their concentrate filtered to reduce humidity to
9%. Both concentrates would be stored directly in trucks and railcars, awaiting shipment. The pyrite
concentrate will require a finer liberation to achieve improved gold recovery by cyanide leaching,
resulting in the requirement to regrind from the primary grind size of 55 microns to the targeted P 80 of
12 microns. The resulting reground pyrite concentrate would then be leached along with the pyrite
flotation tailings in separate leaching circuits, followed by CIP circuits. Thickeners would be used to
maximize water and cyanide recovery, and the Caro’s acid cyanide destruction method would be applied
to reduce the cyanide content of the two leach streams. Both pyrite tailings and pyrite concentrate
streams from flotation would be used as paste backfill in the new mine workings; excess volumes will be
disposed of in existing historical openings, until the old mine openings are filled. Water liberated in the
underground workings from the consolidated tailings would be recovered, recycled and pumped back to
the process plant.
Gold, zinc, copper and silver metal would be recovered. The process plant would produce two
concentrates and doré bars. The copper concentrate would have an estimated 16% copper content as
well as payable gold and silver, and the zinc concentrate would have an estimated 52% zinc content. No
precious metal will be payable in the zinc concentrate. The payable gold reco very is estimated to
average 88.1% over the LOM and estimated payable recoveries average 75.8% for copper, 72.9% for zinc
and 71.5% for silver. Copper and zinc concentrates have been analyzed and are considered to be free of
deleterious elements and are expected to be readily marketable to both smelters and traders.
The process plant facility would include a wet laboratory, mill offices, a mill dry and a maintenance shop.
SURFACE INFRASTRUCTURE
The Horne 5 Project, located within the industrial park and former mine infrastructure (Quemont and
Horne Mines) of the City of Rouyn -Noranda, Québec, a mining community of over 41,500 people,
benefits from great infrastructure. As important as the physical infrastructure in the Rouyn -Noranda
region is the high le vel of underground mining expertise that is readily available in the region. The
Company believes its advantageous location has the potential to positively impact the long term viability
and attractiveness of employment at the Horne 5 Project, given that e mployees and contractors could
work in the community they live in, a rare opportunity in the mining industry.
The Horne 5 Project is located 1.1 km from route 101 and 4.0 km of the Trans -Canada Highway, with all
services readily available at site. The Hor ne 5 Project is also located less than 700 meters from the